STAR MACHINERY is an Ahmedabad-based manufacturer of industrial wire processing equipment, offering a TIG Wire Embossing Machine for integrated wire straightening, cutting and embossing operations. The STAR-5EMB reference machine combines adjustable wire feeding, spindle straightening, proximity-sensor length control, automatic pneumatic-clutch cutting and hydraulic four-side embossing.
The system also incorporates PLC and VFD controls, an automatic box-type conveyor and a wire collection arrangement. The supplied technical reference specifies a nominal wire diameter range of 1.6 mm to 4 mm, an approximate overall feed-speed capacity of 30–35 meters per minute and an installed power rating of 11 HP. For TIG welding filler wire applications, material grade, diameter tolerance, surface finish, cleanliness and embossing compatibility should be confirmed before selecting the machine.
| Parameter | Specification |
|---|---|
| Reference Model | STAR-5EMB |
| Machine Type | Automatic Wire Straightening, Cutting & Embossing Machine |
| Nominal Wire Diameter | 1.6 mm to 4 mm |
| Overall Feed Speed | Approx. 30–35 m/min |
| Installed Power | 11 HP |
| Straightening Tooling | 10 Straightening Dies |
| Cutting Tooling | 2 Cutting Dies |
| Embossing System | Hydraulic Four-Side Embossing |
| Embossing Length | Fixed 1 Metre |
| Cutting Mechanism | Automatic Pneumatic-Clutch Cutting |
| Control System | Delta PLC and VFD |
| Length Adjustment | Proximity Sensor |
| Feeding Mechanism | Adjustable Double-Side Chain-Driven Feed Rollers |
| Material Handling | Automatic Box-Type Conveyor |
| Conveyor Length | 1 Metre |
| Bearing Manufacturer | FAG |
| Rollers / Blocks | WPS |
| Motor Manufacturer | Standard-Company Motors |
| Additional Systems | Automatic Lubrication, Automatic Wire Counting, Wire Stand |
The TIG Wire Embossing Machine is an integrated industrial wire processing system designed to carry out multiple operations within one machine arrangement. The process begins with adjustable wire feeding through a double-side chain-driven roller system. The wire then passes through the straightening mechanism, which includes a spindle straightening arrangement and specified straightening tooling.
A proximity sensor supports length adjustment and cutting control. The automatic pneumatic-clutch cutting system separates the processed wire, while the hydraulic embossing mechanism performs simultaneous four-side embossing on a fixed 1-metre length. The machine also includes automatic lubrication, automatic wire counting and a box-type conveyor for handling processed wire.
A TIG Wire Embossing Machine is a wire processing system described for straightening, cutting and embossing operations. STAR MACHINERY's STAR-5EMB reference configuration includes automatic feeding, spindle straightening, pneumatic cutting and hydraulic four-side embossing.
The supplied technical reference lists a nominal wire diameter range of 1.6 mm to 4 mm.
The technical reference states an approximate overall feed-speed capacity of 30–35 meters per minute. Actual operating speed depends on wire diameter, material and machine configuration.
Suitability for TIG welding filler wire has not been established by the supplied quotation. Wire alloy, dimensional tolerances, cleanliness, surface finish and embossing compatibility must be verified before production.
The machine uses an automatic pneumatic-clutch cutting mechanism.
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